Automatic machines for cutting, stripping and crimping cables and sheaths

Those who work with electrical cables and carry out various operations aimed at creating wiring cannot do without using machines for the automatic processing of cables and sheaths. These machines can perform different types of work such as cutting, stripping, crimping, and, in some cases, even bending. But let’s look in detail at what these operations consist of. Cutting and stripping are among the most common operations performed on electrical cables and allow you to cut a cable section and remove the insulating sheath surrounding it. This makes it possible to work directly on the conductive material which, no longer surrounded by protective sheath, can be easily connected to the desired element (for example, a socket, a switch, etc.). Moreover, cutting and stripping also allow, when necessary, to remove a faulty part of the cable and replace it with a new one. Crimping, on the other hand, is the operation that allows the application of electrical terminals on one or both ends of the cable. Automatic machines differ according to the functions they can perform, the type of terminals and cables to be processed (single-core or multi-core).

All the advantages of cut, strip and crimp machines

Cut, strip and crimp machines offer considerable advantages to those who choose to use them. The most significant advantage is being able to create the desired electrical material through a single work process, since the three steps are performed sequentially and without interruption by the same machine. Furthermore, another factor not to be overlooked is the maximum precision with which all operations are carried out exclusively on the relevant parts of the cable, with a virtually zero margin of error. The bench unit is also highly flexible and electronically controlled, and accepts most universal applicators or mini-applicators for crimping the open bar both with side mini-applicator and rear mini-applicator. Finally, another element that facilitates and speeds up the work is the ability to save processing settings, so they can be easily used later.

Cut and strip single-core and multi-core cables in a single automatic machine

Cut and strip single-core and multi-core cable machines allow you to combine these two functions in a single machine that otherwise would require two separate tools. Being able to perform two actions with a single device is very convenient, speeds up execution times and guarantees a precise result: this last factor is especially important in terms of safety, an element that is fundamental to respect when working with wiring and electrical materials. The operator can use the automatic machine easily and set the section to be cut and the length of the stripping: this thanks to controls and settings that are easy to set and very intuitive. Each cut and strip cable model is characterized by particular features, such as the “capacity”, which refers to the number of pieces that can be obtained within a given time interval (for example, in one hour of work), or the “function”, i.e., the type of cut and stripping.

Maintenance of wire stripping and cut-strip-crimp machines

To keep the characteristics of wire stripping machines and cut-strip-crimp machines intact over time, it is advisable to carry out periodic maintenance activities. These practices are simple but must be done carefully both to perform the job correctly and to avoid damaging the device. Let's see some. One of the maintenance tasks not to be overlooked is to thoroughly clean the work area and the machine parts after use, removing dust and fragments from gears and rails; another tip is to keep the machine well-oiled, using specific products that reduce friction during operations. Also, the machine should never be overloaded, respecting the times and intervals of use and, finally, the use of materials incompatible with the device must be avoided. Each model, however, depending on its specifications, will require certain maintenance practices detailed in the instruction manual, and if doubts or unexpected problems arise, it is always advisable to contact the dealer or specialized personnel rather than attempting DIY fixes.

Main types of professional automatic cutting machines

Automatic cutting machines are machines used to cut various materials such as electrical cables, sheaths, copper braids, safety belts professionally and precisely, also performing quantity counting and length measurement. There are various types of cutting machines on the market, but we can identify the elements that characterize the main types.

Hot cutting capability: some models have this feature, making them perfect for precision cuts.

High productivity: many cutting machine models feature significantly higher productivity than others, to guarantee very high production performance, especially in industrial contexts.

Presence of a circular blade: the circular blade is an element used for opening the item to be processed, such as corrugated tubes.

Advantages of automatic cutting machines

Among the advantages of automatic cutting machines one of the main ones is the versatility with which they allow working with different materials, always guaranteeing the best final result: the same machine can operate on sheaths, heat shrink tubing, cables, copper braids, ropes, tapes, laminates, etc., always producing clean and precise cuts in very little time. Another advantage of cutting machines is the automatic operation, which proves not only very convenient but also a safety guarantee because it minimizes errors thanks to the simplicity of settings and stores them in memory, ready to be reused if needed. Many models also feature a microprocessor that, in the event of sudden power failure, allows resuming work from the point it was interrupted. Each model, in fact, has specific features and advantages and it is essential, before purchase, to inquire about all the functionalities and potentials of the product to be chosen.